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Number of Slides: 84

 

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Training Presentation/Powerpoint:

Root Cause Analysis (RCA)

 

​Description

​Root Cause Analysis (RCA) is a popular and often-used technique that helps people answer the question of why the problem occurred in the first place. Root Cause Analysis seeks to identify the origin of a problem. It uses a specific set of steps, with tools such as the 5 Whys and Cause & Effect Diagram, to find the primary cause of the problem, so that you can determine what happened, why it happened and figure out what to do to prevent its recurrence.


Learning Objectives

  1. Understand the importance of identifying root causes in problem solving

  2. Describe how to apply common Root Cause Analysis tools such as 5 Whys and Cause & Effect Diagram to identify root causes

  3. Learn how to prioritize root causes with a Pareto Chart

  4. Gain awareness of the pitfalls in root cause analysis

 

Contents

 

1. Key Concepts & Principles of Root Cause Analysis

  • What is Root Cause Analysis?

  • Root Cause: The "Evil at the Bottom"

  • Why Root Cause Analysis?

  • Principles of Root Cause Analysis

  • Applications of Root Cause Analysis

  • Root Cause Analysis Tools

 

2. Overview of a Problem Solving Process

  • What is a Problem?

  • Problem Solving Funnel

  • A Simple Problem Solving Process

  • PDCA Problem Solving Process

  • DMAIC Problem Solving Process

  • 8D Problem Solving Process

  • What is a Root Cause?

  • Dealing with Root Causes

 

3. Root Cause Analysis using 5 Whys

  • What is the 5 Whys?

  • Benefits of the 5 Whys

  • When is 5 Whys Most Used?

  • 5 Whys Preparation

  • How to Complete the 5 Whys

  • 5 Whys Process Funnel

  • Examples of 5 Whys

  • 5 Whys: Key Points

  • Drawbacks of the 5 Whys

 

4. Root Cause Analysis using Cause & Effect Diagram

  • Cause & Effect Diagram

  • When to Use

  • Benefits

  • Cause & Effect Diagram (Manufacturing)

  • Cause & Effect Diagram (Service)

  • Examples of Cause & Effect Diagrams

  • How to Construct a Cause & Effect Diagram

  • Cause & Effect Diagram: Considerations

  • Cause & Effect Diagram: Practice Tips

  • Checklists for the 5M1E

  • Corrective Actions

 

5. Root Cause Prioritization using Pareto Chart

  • Introduction to Pareto Chart

  • Pareto Chart: Purpose & When to Use

  • Pareto Chart - Data Collection

  • Example of Pareto Chart

  • How to Construct a Pareto Chart

  • Pareto Chart: Tips & Tricks 

 

6. Pitfalls to Avoid

You may also be interested in the following related documents (sold separately):

  1. Advanced Product Quality Planning (APQP)

  2. 8D Problem Solving Process

  3. PDCA Problem Solving Technique & Tools

  4. Failure Mode & Effects Analysis (FMEA)

  5. Seven Basic Quality Tools

  6. Seven Advanced Quality Tools

  7. Reducing the Cost of Quality

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