Total Productive Maintenance (TPM) Training
Maximize Equipment Reliability & Uptime with TPM
At Operational Excellence Consulting, our TPM training empowers organizations to maximize equipment effectiveness, reduce breakdowns, and sustain long-term performance. Through structured pillars, engaged teams, data-driven monitoring, and facilitated by our JIPM-certified TPM Instructor, we help you build reliability, improve OEE, and create operator ownership.
What is TPM?
Definition & Purpose
TPM is a holistic, proactive maintenance methodology that engages everyone in the organisation—from operators to management—to maximise equipment reliability, eliminate unplanned downtime, and improve quality.
Core Pillars of TPM
Includes Autonomous Maintenance, Preventive Maintenance, Quality Maintenance, Focused Improvement, Early Equipment Management, Training & Education, Safety & Environment, and TPM in Administration.
Why TPM Matters
Boost Overall Equipment Effectiveness (OEE)
TPM supports performance by improving availability, speed, and quality of machines—critical to reducing losses and increasing productivity.
Reduce Unplanned Downtime & Maintenance Costs
Through proactive maintenance and operator involvement, TPM helps minimise reactive fixes, breakdowns, and costly repairs.
Improve Safety & Employee Engagement
Engaging operators in routine checks, cleaning, and basic upkeep creates ownership and reduces accidents—strengthening workplace safety and morale
IMPACT STORY
Benchmarking Study: Enhancing Overall Equipment Effectiveness in Semiconductor Manufacturing
In the highly competitive semiconductor industry, operational excellence is essential. This benchmarking study evaluated three leading companies—referred to as Mars, Jupiter, and Venus for confidentiality—across sites in the Philippines and Singapore. The analysis compared their Overall Equipment Effectiveness (OEE) performance and measurement systems, uncovering best practices and opportunities for improvement.
July 8, 2024
TPM Training Programs
Learn how to implement the Total Productive Maintenance (TPM) framework to increase capital productivity.
Learn how to implement the seven steps of Autonomous Maintenance to eliminate equipment downtime.
Master the foundational principles of TPM and its core pillars, gaining the skills to drive operational excellence.
Structured TPM implementation presentations for manufacturing teams:
Discover the TPM Implementation Toolkit.
Our TPM Implementation Approach
Diagnostic & Baseline Assessment
We begin with assessing current equipment condition, measuring existing OEE, collecting data on breakdowns and losses.
Pillar-by-Pillar Implementation
We support implementation across TPM’s pillars, starting with Autonomous Maintenance, Preventive Maintenance, and scaling across all aspects.
Metrics & Monitoring for Sustainability
Set up KPIs like planned vs unplanned maintenance, downtime metrics, speed losses, quality losses; use audits and visual management to sustain gains.
