Total Productive Maintenance (TPM) Training Presentation (PowerPoint PPT Deck)

 

DESCRIPTION
 

Total Productive Maintenance (TPM) is a holistic approach to equipment maintenance that maximizes productivity by involving all employees in proactive care. Originating from Japan, TPM integrates preventive maintenance, operator involvement, and continuous improvement to reduce downtime, improve reliability, and enhance workplace safety.

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This TPM Training Presentation (TPM PPT) equips managers, facilitators, and consultants with a structured framework to implement TPM across industries. It emphasizes the eight pillars of TPM, practical tools, and cultural adoption, making it suitable for workshops, leadership programs, and operational excellence initiatives.

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Note: This training package includes:

1. Total Productive Maintenance (TPM) PPT training presentation (PowerPoint format)

2. The 12 Steps of TPM Implementation poster (PDF format, in color and monochrome, printable in A3 size)

3. The 7 Steps of Autonomous Maintenance (Jishu Hozen) poster (PDF format, in color and monochrome, printable in A3 size)

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LEARNING OBJECTIVES



By the end of this training, participants will be able to:

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1. Understand the philosophy and principles of Total Productive Maintenance.

2. Apply the eight pillars of TPM to improve equipment effectiveness and reliability.

3. Engage operators and teams in proactive maintenance activities.

4. Use TPM tools to reduce downtime, improve safety, and sustain productivity gains.

5. Integrate TPM into daily operations and continuous improvement culture.

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CONTENTS

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1. Introduction to TPM – Origins, philosophy, and benefits.

2. The Goals of TPM – Maximizing equipment effectiveness and workplace safety.

3. The Eight Pillars of TPM

   • Autonomous Maintenance

   • Planned Maintenance

   • Quality Maintenance

   • Focused Improvement (Kaizen)

   • Early Equipment Management

   • Training & Education

   • Safety, Health & Environment

   • Office TPM

4. Implementing TPM – Roadmap, leadership role, and team involvement.

5. TPM Tools & Techniques – OEE (Overall Equipment Effectiveness), downtime analysis, and root cause elimination.

6. Benefits of TPM – Productivity, quality, safety, and employee engagement.

7. Case Examples – Applications of TPM in manufacturing and services.

8. Key Takeaways – Lessons for sustaining TPM and embedding it into culture.

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You may also be interested in the following training presentations and documents (sold separately):

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1. Total Productive Maintenance (TPM)

2. Autonomous Maintenance (Jishu Hozen)

3. Focused Improvement (Kobetsu Kaizen)

4. Planned Maintenance (Keikaku Hozen)

5. Quality Maintenance (Hinshitsu Hozen)

6. Overall Equipment Effectiveness (OEE)

7. TPM Team Guide

8. TPM Self-Assessment Guide & Tool

9. TPM Autonomous Maintenance Audit Guide & Checklists

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