TPM Autonomous Maintenance Audit Toolkit (Audit Checklists & PPT Guide)
 

DESCRIPTION
 

The TPM Autonomous Maintenance Audit Toolkit is a structured package designed to help organizations evaluate the maturity and effectiveness of their Autonomous Maintenance (Jishu Hozen) implementation.

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It provides pillar‑specific audit checklists and a PowerPoint guidance deck (PPT) to support systematic audits. The toolkit enables teams to measure progress, identify gaps, and prioritize improvement actions in line with TPM excellence standards.

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This toolkit is ideal for TPM coordinators, maintenance leaders, and shopfloor teams seeking to sustain Autonomous Maintenance practices and prepare for external TPM excellence evaluations.

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KEY FEATURES

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1. Autonomous Maintenance Audit Checklists – Step‑by‑step criteria for evaluating AM maturity.

2. Guidance PPT Deck – Explains the audit process and how to use the checklists effectively.

3. Gap Identification – Highlights areas requiring corrective action and improvement.

4. Alignment with JIPM TPM Excellence Standards – Ensures audits are consistent with recognized criteria.

5. Practical Application – Designed for shopfloor teams and TPM coordinators.

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CONTENTS

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1. Introduction to Autonomous Maintenance Audit – Purpose, scope, and benefits.

2. Audit Framework – Structure, criteria, and scoring methodology.

3. Audit Checklists – Detailed criteria for each step of Autonomous Maintenance.

4. Guidance PPT Deck – Instructions for conducting audits consistently.

5. Gap Analysis & Action Planning – Identifying improvement opportunities.

6. Using Results for TPM Excellence – Leveraging audit outcomes to strengthen AM pillar performance.

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Note: List of checklists included in this toolkit:

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1. AM Step 1 Audit Checklist: Audit Sheet for Initial Cleaning

2. AM Step 2 Audit Checklist: Audit Sheet for Sources of Dirt & Countermeasures for Difficult-to-access Locations

3. AM Step 3 Audit Checklist: Audit Sheet for Creating Cleaning & Lubrication Standards

4. AM Step 4 Audit Checklist: Audit Sheet for General Inspection

   • Step 4.1: General Inspection (Lubrication)​

   • Step 4.2: General Inspection (Hydraulic & Pneumatic)​

   • Step 4.3: General Inspection (Drive)​

   • Step 4.4: General Inspection (Electrical)​

   • Step 4.5: General Inspection (Lubrication)​

5. AM Step 5 Audit Checklist: Audit Sheet for Autonomous Inspection

6. AM Step 6 Audit Checklist: Audit Sheet for Order & Arrangement

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You may also be interested in the following training presentations and documents (sold separately):

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1. Total Productive Maintenance (TPM)

2. Autonomous Maintenance (Jishu Hozen)

3. Focused Improvement (Kobetsu Kaizen)

4. Planned Maintenance (Keikaku Hozen)

5. Quality Maintenance (Hinshitsu Hozen)

6. Overall Equipment Effectiveness (OEE)

7. TPM Team Guide

8. TPM Assessment Toolkit

9. TPM Autonomous Maintenance Audit Toolkit

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