DESCRIPTION
 

The Autonomous Maintenance (Jishu Hozen) Training Presentation is a facilitation‑ready deck designed to build shopfloor capability in one of the key pillars of Total Productive Maintenance (TPM). Autonomous Maintenance empowers operators to take responsibility for routine equipment care, including cleaning, inspection, lubrication, and minor adjustments, thereby preventing breakdowns and improving equipment effectiveness.

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Developed by a JIPM‑certified TPM instructor, this Autonomous Maintenance (Jishu Hozen) Training Presentation (TPM PPT) includes diagrams, examples, and practical tips. It is suitable for workshops, team training, and organizational TPM programs. Supporting materials include posters and frameworks to reinforce learning and implementation.

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Note: This training package includes:

1. Autonomous Maintenance (Jishu Hozen) PPT training presentation (PowerPoint format)

2. The Seven Steps of Autonomous Maintenance (Jishu Hozen) poster (PDF format, in color and monochrome, printable in A3 size)

3. Autonomous Maintenance (Jishu Hozen) Framework poster (PDF format, in color and monochrome, printable in A3 size)

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LEARNING OBJECTIVES



By the end of this training, participants will be able to:

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1. Understand the fundamental principles of TPM and Autonomous Maintenance.

2. Apply the seven steps of Autonomous Maintenance (Jishu Hozen).

3. Use activity boards, one‑point lessons, and team meetings to drive TPM objectives.

4. Measure and audit Autonomous Maintenance activities against JIPM TPM excellence criteria.

5. Identify success factors for sustaining Autonomous Maintenance on the shopfloor.

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CONTENTS

 

1. Key Concepts & Principles of TPM and AM

2. Core Practices of AM – Cleaning, inspection, lubrication, minor repairs

3. Tools of AM Activities – Activity boards, one‑point lessons, checklists

4. The Seven Steps of AM – Step‑by‑step implementation process

5. Measuring & Auditing AM Activities – Metrics, audits, evaluation methods

6. JIPM TPM Excellence Criteria for AM

7. Sustaining AM – Leadership roles, cultural enablers, continuous improvement

8. Examples of AM Applications

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You may also be interested in the following training presentations and documents (sold separately):

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1. Total Productive Maintenance (TPM)

2. Autonomous Maintenance (Jishu Hozen)

3. Focused Improvement (Kobetsu Kaizen)

4. Planned Maintenance (Keikaku Hozen)

5. Quality Maintenance (Hinshitsu Hozen)

6. Overall Equipment Effectiveness (OEE)

7. TPM Team Guide

8. TPM Self-Assessment Guide & Tool

9. TPM Autonomous Maintenance Audit Guide & Checklists

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