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Mistake Proofing (Poka-Yoke) Training Presentation (PowerPoint PPT Deck)

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File Type: PowerPoint (PPTX)

Aspect Ratio: Widescreen (16:9)

File Size: 38.4 MB

Number of Slides: 121

Terms of Usage

DESCRIPTION

The Mistake Proofing (Poka-Yoke) Training Presentation is a facilitation‑ready deck designed to help organizations prevent errors before they occur by applying simple yet powerful techniques.

Poka-Yoke, a Japanese term meaning “mistake-proofing,” is a quality assurance approach that eliminates defects by preventing, correcting, or drawing attention to human errors. This presentation introduces the concept, explains its principles, and provides practical examples and exercises to help teams design error-proof processes and systems.

Note: This training package includes:

1. Mistake-Proofing PPT training presentation (PowerPoint)

2. The Inspection Exercise (PowerPoint, 4:3 standard screen)

LEARNING OBJECTIVES

 

  1. Understand the concept and principles of Poka-Yoke.

  2. Learn how mistake-proofing contributes to quality and reliability.

  3. Acquire skills to identify error-prone steps and apply Poka-Yoke solutions.

  4. Develop practices to integrate mistake-proofing into daily operations.

CONTENTS

  1. Introduction to Poka-Yoke – Definition, origins, and benefits.

  2. Principles of Mistake Proofing – Prevention, detection, and correction.

  3. Types of Poka-Yoke Devices – Contact, fixed-value, and motion-step methods.

  4. Designing Poka-Yoke Solutions – Guidelines and practical examples.

  5. Applications in Manufacturing & Services – Case studies and use cases.

  6. Pitfalls & Best Practices – Common challenges and proven strategies.

  7. Activities – Participants identify error-prone steps in a process and design Poka-Yoke solutions to prevent or detect mistakes.

You may also be interested in the following training presentations (sold separately):

  1. A3 Problem Solving Process & Tools

  2. 8D Problem Solving Process & Tools

  3. PDCA Problem Solving Process & Tools

  4. Root Cause Analysis Frameworks & Tools

  5. Root Cause Analysis

  6. 5 Whys Analysis Toolkit

  7. 5 Steps of Problem Solving

  8. Business Process Reengineering (BPR)

  9. Problem Solving & Visualization Tools

  10. Advanced Product Quality Planning (APQP)

  11. Failure Mode & Effects Analysis (FMEA)

  12. Mistake-Proofing

  13. Total Quality Management (TQM)

  14. Reducing the Cost of Quality

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