File Type: PowerPoint (pptx), Word (docx)

 

File Size: 4.7 MB

 

Terms of Usage

Tools & Templates/Worksheets:

TPM Self-Assessment Guidebook & Tool

 

Description

The Total Productive Maintenance (TPM) Excellence Award is conferred by the Japan Institute of Plant Maintenance (JIPM) to recognize organizations that have attained a high level of manufacturing excellence. The TPM excellence initiative helps organizations to know where they are on the excellence journey and what they need to do to achieve a higher level of performance. This is done through a thorough assessment of organizational performance against the requirements of an internationally benchmarked TPM excellence framework.

Developed by our JIPM-certified TPM consultantthe guidebook can be used to perform the TPM self-assessment process. Use the tool to benchmark your organization's TPM performance in ten areas of evaluation based on the TPM excellence criteria and checklist items.  The total score will give you a baseline of where you are, and the identified strengths and areas for improvement will help you chart an action plan to improve overall performance. 

 

Note: This package comes with a TPM self-assessment guidebook (PowerPoint format) and a TPM self-assessment tool (Word format).

 

Learning Objectives​



  1. Understand the TPM framework based on the JIPM standard for world-class manufacturing excellence

  2. Define the TPM Criteria and Evaluation Areas

  3. Describe the Point Values and Scoring Guidelines

  4. Conduct a systematic TPM self-assessment and identify areas for improvement

  5. Establish a baseline position so you can measure your progress over time

 

 

Contents​

 

1. Overview of the TPM Excellence Model

  • About JIPM

  • Objectives of JIPM

  • Purpose of TPM Excellence Award

  • Benefits of Applying for TPM Recognition

  • Key Characteristics of the TPM Model

  • JIPM Award Categories

  • TPM Recognition - Reference Documents

2. Criteria for TPM Excellence

  • TPM Excellence Model

  • Assessment Criteria ("Basic Conditions")

  • 10 Assessment Areas

  • TPM Metrics: What to Measure?

  • TPM Pillars & Activities

  • Approach 

  • Deployment

  • Results

3. Award Criteria Guidance Points

  • Guidance Points Distribution

  • Guidance Points for the 10 Areas of Evaluation

  • Guidance Points for Each Checklist Item

4. Scoring Guidelines

  • Scoring Guidelines - Bands 1, 2, 3, 4, 5 & 6

  • Anatomy of Self-assessment Checklist

  • How to Conduct the Self-assessment

  • Guidelines on Using the Self-assessment Tool

  • Scoring Each Category & Item

  • Writing the Strengths & Areas for Improvement

5. TPM Self-assessment

  • Purpose of Self-assessment

  • Role of Self-assessment Team

  • Senior Management Commitment

  • The Self-assessment Cycle

6. Post TPM Self-assessment 

  • Follow-up Actions

You may also be interested in the following related documents (sold separately):

  1. TPM Autonomous Maintenance Audit Guide & Checklists

  2. Total Productive Maintenance (TPM)

  3. Overall Equipment Effectiveness (OEE)

  4. TPM Team Guide

  5. Autonomous Maintenance

 



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