Tools & Templates/Worksheets:
TPM Self-Assessment Guidebook & Tool
Description
The Total Productive Maintenance (TPM) Excellence Award is conferred by the Japan Institute of Plant Maintenance (JIPM) to recognize organizations that have attained a high level of manufacturing excellence. The TPM excellence initiative helps organizations to know where they are on the excellence journey and what they need to do to achieve a higher level of performance. This is done through a thorough assessment of organizational performance against the requirements of an internationally benchmarked TPM excellence framework.
Developed by our JIPM-certified TPM consultant, the guidebook can be used to perform the TPM self-assessment process. Use the tool to benchmark your organization's TPM performance in ten areas of evaluation based on the TPM excellence criteria and checklist items for the Category B award. The total score will give you a baseline of where you are, and the identified strengths and areas for improvement will help you chart an action plan to improve overall performance.
Note: This package includes:
1. TPM self-assessment guidebook (PowerPoint format)
2. TPM self-assessment tool (Word format)
Learning Objectives
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Understand the TPM framework based on the JIPM standard for world-class manufacturing excellence
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Define the TPM Criteria and Evaluation Areas
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Describe the Point Values and Scoring Guidelines
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Conduct a systematic TPM self-assessment and identify areas for improvement
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Establish a baseline position so you can measure your progress over time
Contents
1. Overview of the TPM Excellence Model
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About JIPM
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Objectives of JIPM
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Purpose of TPM Excellence Award
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Benefits of Applying for TPM Recognition
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Key Characteristics of the TPM Model
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JIPM Award Categories
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TPM Recognition - Reference Documents
2. Criteria for TPM Excellence
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TPM Excellence Model
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Assessment Criteria ("Basic Conditions")
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10 Assessment Areas
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TPM Metrics: What to Measure?
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TPM Pillars & Activities
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Approach
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Deployment
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Results
3. Award Criteria Guidance Points
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Guidance Points Distribution
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Guidance Points for the 10 Areas of Evaluation
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Guidance Points for Each Checklist Item
4. Scoring Guidelines
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Scoring Guidelines - Bands 1, 2, 3, 4, 5 & 6
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Anatomy of Self-assessment Checklist
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How to Conduct the Self-assessment
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Guidelines on Using the Self-assessment Tool
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Scoring Each Category & Item
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Writing the Strengths & Areas for Improvement
5. TPM Self-assessment
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Purpose of Self-assessment
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Role of Self-assessment Team
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Senior Management Commitment
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The Self-assessment Cycle
6. Post TPM Self-assessment
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Follow-up Actions
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