Description

The Total Productive Maintenance (TPM) Excellence Award is conferred by the Japan Institute of Plant Maintenance (JIPM) to recognize organizations that have attained a high level of manufacturing excellence. The TPM excellence initiative helps organizations to know where they are on the excellence journey and what they need to do to achieve a higher level of performance. This is done through a thorough assessment of organizational performance against the requirements of an internationally benchmarked TPM excellence framework.

​

Developed by our JIPM-certified TPM consultant, the guidebook can be used to perform the TPM self-assessment process. Use the tool to benchmark your organization's TPM performance in ten areas of evaluation based on the TPM excellence criteria and checklist items for the Category B award.  The total score will give you a baseline of where you are, and the identified strengths and areas for improvement will help you chart an action plan to improve overall performance. 

 

Note: This package includes:

1.  TPM self-assessment guidebook (PowerPoint format)

2.  TPM self-assessment tool (Word format)

 

​

Learning Objectives​



1. Understand the TPM framework based on the JIPM standard for world-class manufacturing excellence

2. Define the TPM Criteria and Evaluation Areas

3. Describe the Point Values and Scoring Guidelines

4. Conduct a systematic TPM self-assessment and identify areas for improvement

5. Establish a baseline position so you can measure your progress over time

 

 

Contents​

 

1. Overview of the TPM Excellence Model

• About JIPM

• Objectives of JIPM

• Purpose of TPM Excellence Award

• Benefits of Applying for TPM Recognition

• Key Characteristics of the TPM Model

• JIPM Award Categories

• TPM Recognition - Reference Documents

​

2. Criteria for TPM Excellence

• TPM Excellence Model

• Assessment Criteria ("Basic Conditions")

• 10 Assessment Areas

• TPM Metrics: What to Measure?

• TPM Pillars & Activities

• Approach 

• Deployment

• Results

​

3. Award Criteria Guidance Points

• Guidance Points Distribution

• Guidance Points for the 10 Areas of Evaluation

• Guidance Points for Each Checklist Item

​

4. Scoring Guidelines

• Scoring Guidelines - Bands 1, 2, 3, 4, 5 & 6

• Anatomy of Self-assessment Checklist

• How to Conduct the Self-assessment

• Guidelines on Using the Self-assessment Tool

• Scoring Each Category & Item

• Writing the Strengths & Areas for Improvement

​

5. TPM Self-assessment

• Purpose of Self-assessment

• Role of Self-assessment Team

• Senior Management Commitment

• The Self-assessment Cycle

​

6. Post TPM Self-assessment 

• Follow-up Actions

​

​

You may also be interested in the following related documents (sold separately):

1. TPM Autonomous Maintenance Audit Guide & Checklists

2. Total Productive Maintenance (TPM)

3. Overall Equipment Effectiveness (OEE)

4. TPM Team Guide

5. Autonomous Maintenance

6. Focused Improvement

 

​

​

​

​

​