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PPT: Total Productive Maintenance (TPM) Training Presentation
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Aspect Ratio: 4:3 Standard Screen


File Size: 18.1 MB


Number of Slides: 236


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Training Presentation/Powerpoint:

Total Productive Maintenance (TPM)



As a company-wide initiative, Total Productive Maintenance (TPM) maximizes the effectiveness and longevity of equipment. The TPM program significantly increases labor and capital productivity while, at the same time, increases employee morale and job satisfaction. TPM brings maintenance into focus as a necessary and vitally important part of the business. Targeted at all levels of the organization, TPM and its 8 Pillars provide the necessary supporting process and tools to achieve zero defects, zero breakdowns and zero accidents.

This comprehensive TPM PPT presentation is developed by our JIPM-certified TPM consultant. It combines the TPM tools, 5S, OEE (Overall Equipment Effectiveness), 8 pillars (including Autonomous and Planned maintenance) into a highly detailed training tool. It includes a step-by-step implementation process of TPM.

Note: This training package includes:

  1. Total Productive Maintenance (TPM) PPT training presentation (PowerPoint format)

  2. The Seven Steps of Autonomous Maintenance (Jishu Hozen) poster (PDF format, in color and monochrome, printable in A3 size)

  3. Autonomous Maintenance (Jishu Hozen) Framework poster (PDF format, in color and monochrome, printable in A3 size)

Learning Objectives​

  1. Understand the concept and management philosophy of TPM as a foundation for Lean Transformation

  2. Learn the 8 pillars of TPM activities, TPM implementation strategy, roadmap and step-by-step approach

  3. Learn the TPM tools and be able to identify and eliminate loss through TPM implementation

  4. Learn how to kick-start TPM deployment with the key pillars such as Autonomous Maintenance, Planned Maintenance, Focused Improvement and Education & Training activities to improve equipment reliability

  5. Understand the roles of a TPM implementation organization and the critical success factors


1. Overview of TPM

  • What is TPM?

  • What TPM Is Not

  • TPM Principles

  • TPM Supports Lean Transformation

  • TPM is a Paradigm Shift

  • Why is TPM Important?

  • TPM Goals

  • Eight Pillars of TPM

  • TPM Pillars & Activities

  • TPM Benefits


2. TPM Foundations: 5S & Visual Management

  • 5S Principles

  • Sort: Identifying Red-tag Targets

  • Sort: Disposal Methods

  • Set In Order: Making Things Easy to Find

  • Shine: Practice Tips & Check Sheet

  • 5S & Equipment Maintenance

  • Visual Control - TPM Scorecard

  • Visual Control Example


3. TPM Tools

  • Small Group Activities

  • Suggestion System

  • Fuguai Tagging

  • One-Point Lesson

  • Activity Board

4. Equipment Loss & Overall Equipment Effectiveness (OEE)

  • 3 Key Components of OEE

  • 6 Big Equipment Losses

  • Equipment Losses & OEE

  • Breakdown Losses

  • Setup & Adjustment Losses

  • Minor Stoppage Losses

  • Speed Loss

  • Quality Defect & Rework Losses

  • Start-up (Yield) Losses

  • Strategies for Zero Breakdowns



5. The 8 Pillars of TPM

  • Autonomous Maintenance (Jishu Hozen)

  • Planned Maintenance

  • Focused Improvement (Kobetsu Kaizen)

  • Education & Training

  • Early Equipment Management

  • Quality Maintenance (Hinshitsu Hozen)

  • Office TPM

  • Safety, Health & Environment


6. TPM Implementation

  • TPM Implementation Master Plan

  • Example of TPM Implementation Structure

  • 3 Requirements for Fundamental Improvement

  • 12 Steps of TPM Implementation

  • How to Sustain TPM

  • Critical Success Factors


7. JIPM TPM Excellence Award

  • About JIPM

  • Objectives of JIPM

  • Benefits of Applying for TPM Recognition

  • How is an Organization Selected as a TPM Winner?

  • JIPM TPM Award Categories

  • Assessment Criteria



You may also be interested in the following training presentations and documents (sold separately):

  1. Total Productive Maintenance (TPM)

  2. Autonomous Maintenance (Jishu Hozen)

  3. Focused Improvement (Kobetsu Kaizen)

  4. Planned Maintenance

  5. Quality Maintenance (Hinshitsu Hozen)

  6. Overall Equipment Effectiveness (OEE)

  7. TPM Team Guide

  8. TPM Self-Assessment Guide & Tool

  9. TPM Autonomous Maintenance Audit Guide & Checklists

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