Total Productive Maintenance (TPM), as a Lean Manufacturing methodology, is a company-wide initiative for maximizing the effectiveness of equipment. The goal of the TPM program is to significantly increase labor and capital productivity while, at the same time, increasing employee morale and job satisfaction. TPM brings equipment management into focus as a necessary and vitally important part of the business. Targeted at all levels of the organization, TPM and its 8 Pillars provide the necessary process and tools to achieve zero defects, zero breakdowns and zero accidents.
Facilitated by our JIPM-certified TPM Instructor and Certified Management Consultant (Japan), this course is recommended for Managers, Engineers, Supervisors, TPM steering committee and other operational staff from production, manufacturing, engineering and maintenance.
Through lectures, group discussions, video presentations and practice tips, this interactive workshop will enable participants to:
Understand the concept and management philosophy of TPM as a foundation for Lean Transformation
Learn the 8 pillars of TPM activities, TPM implementation strategy, roadmap and step-by-step approach
Learn the TPM tools and be able to identify and eliminate the six big losses so as to improve Overall Equipment Effectiveness (OEE)
Understand the Autonomous Maintenance process and how to improve equipment reliability
Understand the roles of a TPM implementation organization and the critical success factors
Overview of TPM
TPM Foundations – 5S & Visual Management
Small Group Activities
One Point Lessons
Six Big Losses & Overall Equipment Effectiveness (OEE)
The Eight Pillars of TPM
Early Equipment Management
Education and Training
Safety, Health & Environment
Integrating Autonomous Maintenance & Planned Maintenance to Improve Equipment Reliability
TPM Organization, Roles & Responsibilities
JIPM TPM Excellence Award
Award of Certificate
Certificate of Attendance will be issued to participants who have attended at least 75% of the workshop
1-day and 2-day programs are available. Please contact us for more information.