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File Type:
Aspect Ratio: 4:3 Standard Screen
File Size: 26.8 MB
Total No. of Slides: 280
Training Presentation/Powerpoint:
TWI Programs: JI, JM & JR Training
DESCRIPTION
The Training Within Industry (TWI) programs were developed by top training and management experts in the U.S. and were extensively field-tested. When introduced to Japan in the 1950s, they were quickly adopted by many companies, including Toyota. TWI programs focus on creating a skilled workforce, improving labor-management relations, boosting productivity, and promoting continuous improvement.
This training package includes three key TWI modules:
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Job Instruction Training (JI): Teaches supervisors how to instruct employees to perform jobs correctly, safely, and efficiently, minimizing scrap, rework, and equipment damage.
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Job Relations Training (JR): Equips supervisors with skills to solve personnel issues using a non-emotional, analytical approach, emphasizing individual treatment and effective people management for optimal results.
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Job Methods Training (JM): Guides supervisors on improving job performance to increase production of high-quality products, reducing time and waste through efficient use of manpower, machines, and materials.
The TWI training materials are customizable and designed for use in both classroom and hands-on settings, with practical demonstrations. Job aids like Job Breakdown Sheets and Training Timetables can be applied immediately or tailored to specific needs.
Training modules can be delivered separately, in 2-hour sessions, or adapted to your operational requirements.
LEARNING OBJECTIVES
1. Effective Job Instruction: Teach supervisors how to provide clear, safe, and efficient instructions to employees, ensuring quality and productivity.
2. Problem-Solving Skills for Supervisors: Equip supervisors with the tools to address personnel issues using an objective, analytical approach while fostering positive relationships.
3. Continuous Improvement in Job Methods: Help supervisors identify and implement improvements to optimize job performance, reduce waste, and enhance production efficiency.
CONTENTS
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Introduction to TWI
- Brief History of TWI
- TWI - The Missing Link to Lean & Kaizen
- What is TWI?
- Components of TWI
- Benefits of TWI
- TWI - A Timeless Approach
- The Four-step Method
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Five Needs of Good Supervisors
- Who is a Supervisor?
- Five Needs Model for Good Supervisors
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Job Instruction (JI)
- Four Steps for Job Instruction
- Four Steps to Get Ready
- Job Breakdown – Important Steps, Key Points & Reasons
- Training Timetables
- Special Instruction Problems
- Job Instruction & Standard Work
- Activities & Discussions
- Practice Demonstrations by Participants
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Job Methods (JM)
- Four Steps for Job Methods Improvement
- Job Breakdown Sheet
- 5W’s & 1H
- Eliminate, Combine, Rearrange & Simplify
- Job Method Improvement Proposal Sheet
- Resistance & Resentment
- Activities & Discussions
- Practice Demonstrations by Participants
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Job Relations (JR)
- Chart on Supervisory Responsibility
- Foundations for Good Relations
- Chart on the Individual
- How Problems Arise
- Four Steps for Job Relations
- How to Get Feelings & Opinions
- How to See Problems Coming
- Activities & Discussions
- Practice Demonstrations by Participants
List of materials included in this training package:
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TWI Introduction & TWI Job Instruction PPT Training Presentation (PowerPoint format)
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TWI Job Methods PPT Training Presentation (PowerPoint format)
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TWI Job Relations PPT Training Presentation (PowerPoint format)
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Job Instruction Breakdown Sheet (Word format)
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Job Instruction Training Timetable (Word format)
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Job Instruction Training Matrix (Excel format)
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Job Methods Breakdown Sheet (simple) (Word format)
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Job Methods Breakdown Sheet (8.5x11) (Word format)
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Job Methods Breakdown Sheet (8.5x14) (Word format)
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Job Methods Improvement Proposal Sheet (Word format)
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Job Relations Situation Analysis Sheet (Word format)
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Job Relations Case Study (Word format)
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JI Pocket Card (PowerPoint format)
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JM Pocket Card (PowerPoint format)
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JR Pocket Card (PowerPoint format)
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TWI E-Pocket Cards - JI, JM & JR (PowerPoint format)
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Five Needs Model Poster (PDF format, in color and monochrome, printable in A3 size)
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JI Poster (PDF format, in color and monochrome, printable in A3 size)
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JM Poster (PDF format, in color and monochrome, printable in A3 size)
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JR Poster (PDF format, in color and monochrome, printable in A3 size)
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